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Short and sweet

Changabang is back in Half Moon Bay. You may remember that the boat was in Richmond to get the hydrogenerator brackets installed. That was completed yesterday late afternoon, after which I spent much time in uncomfortable positions installing the hydrogenerators themselves.

This is the biggest upgrade and budget item on my list. I’m glad to see it’s done and is now ready for full on testing.

Two completely independent hydrogenerator systems.

The sail home was long. I departed Richmond with winds blowing in the low 20s; so I opted for the 3rd reef. Once I got into the Bay it came down to 6 kts building back up to 18 kts. It was also flooding and the wind was on the nose. So I chose to motor because it was a dark, foggy night. I didn’t want to have to tack my way across the Bay. There was one scary moment when I realized that a cargo ship was crossing just ahead of me. It was so dark that I had not seen it. I don’t think we would have collided but it was a short call and I kept my eyes peeled thereafter. Passing under the bridge took forever as we were fighting about 2.5+ kts of flood current. With the fog we enjoyed drizzle all the way home almost.

Once I turned South the wind was down to 10-12 kts, and we were upwind. It was a long slog home as I only had the staysail up (the solent went in for repair and is not ready for prime time yet). It was 5:30 AM when I laid down in my berth.

That is all for now … More work tomorrow.

Changabang moved

Yesterday I sailed Changabang to Richmond, where she will get a couple aluminium brackets implanted on her stern. These will be used for the hydrogenerators. I am fairly excited about this because once that is in place, I’ll be ready to go out for a first “shakedown” cruise, with the hope of testing as much as I can.

The forecast for the sail up to Richmond called for 20 kts. But as usual it was +/- 10 kts, and this time it was “-“. Around 11 am noon, the wind picked up and started shifting so I hoisted the gennaker. We were heeled quite a bit (i.e. overpowered) when I noticed a rip in the foot of the sail. After I struggled a little to furl the sail back in (and learned something new in the process) we carried on with staysail and mainsail only thereafter, with the wind continuing to build up to 27 kts when I came under the Golden Gate Bridge. We were sailing against an ebb so progress wasn’t very fast. We did enjoy a few surfs, sometimes burrowing into the wave ahead. Top average GPS speed over ground was 12.8 kts (in 1.5 kts of adverse current I think at that time).

Once in the Bay I took the gennaker down, hoisted the code 0’ish and moved towards my destination. What else happened? We didn’t hit anything. I tried to prepare a hot chocolate. As the conditions were benign at the time I was not keeping a hand on the JetBoil; unfortunately a little wave came along, heeled us little more, and the top heavy setup spilled over me. Glad the water wasn’t much hot yet. Lesson learned: always boil with my hand holding that thing! I will also look into a gimballed setup. I did finish preparing that hot chocolate drink!

All credits to Jackie 🙂

In Richmond I was welcomed with cookies by my friend Jackie, who also helped me home. We discussed the boat, the plans, and not the least the pharmacy kit aka “how to put Humpty Dumpty back together” box.

That’s all for now … Waiting …

More practice time

Last Friday was a day with light winds off the coast of Half Moon Bay. It was a good opportunity to finally try the big spinnaker. And try we did, and more!

The last time the big spinnaker was on deck, it went (partially mind you) in the water: the foot of the sail spilled overboard and caught loads of water. Well, I didn’t learn my lesson. It happened again. I did recall what I did to fix it so recovery was a little faster. Once that was sorted out then, finally, the big white spinnaker went up without a hitch. Here’s a small video about that:

Before the big guy went up I also got the gennaker out. Like this:

And I ended the day with a run with the code 0’ish.

So that’s two days of practice where I went through the sails. I think these two days had something in common: lighter winds and smaller seas. It remains to be seen if I’ll be this bold/strong when the winds/sea build up.

I think I have my sailing buddy NB to thank, as well as the monkey on my back, and maybe a bit of lackadaisical fitness work I’m doing.

Now there is a catch: I am well below the boat’s capability. I have actual polars for the boat (see here for a quick explanation) so I can easily compare. The instruments may need calibration but still that’s a bummer. I’m not sure how I’ll harvest those last 10-20% of boat speed.

Keel work

I have started discussion around the keel and some of the concerns I have about that. I tried filming the keel like I was with Double Espresso, and the result is not really useful. That’s all for this blog post …

A good practice day

One of the tough things with a Class40 boat for me is that sail evolutions (changing sail) are hard work. It is one of the big obstacles to make a fast boat go fast. So I’m happy to report that yesterday was a busy day: mainsail up, staysail up, reefed spinnaker up, staysail down, spinnaker down, reef removed, spinnaker up, spinnaker down, staysail up, back upwind to HMB, another run downwind, staysail down, spinnaker up, spinnaker down, spinnaker up, spinnaker down, staysail up, one reef, two reefs, three reefs, shake one reef, staysail down, mainsail down. How’s that!

Sorry for the very poor audio.

I only saw one whale, no fishing boat, no crab pot, some weird signal, but ocean sunfishes are now the problem. There’s nothing I can do to avoid them. They show up at last minute. I had a large one hit the keel then the starboard rudder, and another one hit the port rudder, all while I was doing 9-10 kts under spinnaker. It can’t be a fun event for these guys. I’m sorry.

Stray currents

They eat away at my stuff!

The propeller’s zinc anode before and after a few months in the water.

And more

I’m hopeful that next week I’ll have the hydrogenerator brackets installed. Once these and the hydrogenerators are in place the plan is to venture a little further offshore and see how they perform.

That’s all for now … One last video for the road …

Current state of affairs

I think it’s time to take stock and see where I am. Have odds improved? Let’s start with time.

Time constraints

As indicated elsewhere timing calls for a departure mid October, which assumes an average boat speed of 7 kts. Granted Changabang is a fast boat and even a bump to a 7.5 kts average speed would allow us to depart 3 weeks later. So, there’s a bit of wiggle room with the start date.

Regardless, I am considering allowing one month for final preparation and loading. Before that Changabang will get a new bottom paint in the boatyard, for which I’m generously allocating one month too. That means that we need to be ready by mid August. Considering we’re about mid June, that leaves me with two months. I feel good that, based on what I plan to do, I will be able to leave this year.

What is left to do?

In the order of importance, I see the following: a safe passage making sailing vessel, a strong electrical system, redundancy in self-steering and navigation means. The rest I see as gravy.

A safe sailing vessel

From what I have been able to identify and experience, Changabang is doing solid in this category. The remaining weaknesses are: a (slow) leaking internal ballast system (it’s never good to have a leak in a boat); a keel bolt and damage that would benefit from further investigation. These two items can only be addressed when the boat will be out of the water, which is why I am allowing one month for the one week bottom paint job.

The running rigging is a bit of a weak point. I am not going to address it before leaving. My plan for now is to buy a spool of excellent line and replace as necessary.

What makes a sailing vessel safe is the ability of the skipper to handle the boat in all conditions. I am not going to be able to experiment in all the sailing conditions I will encounter. So this will be a weak point of my preparation, with hopefully strong improvements as I learn during the first few thousand miles.

A strong electrical system

Electricity generation will be left to Watt & Sea hydrogenerators, one to port and one to starboard. I’ll have a spare generator and about 4 propellers. I hope these will last the whole trip. The installation is not complete yet but should be in a couple of weeks. Testing after that, during a shake down cruise, will reveal if all is good.

Electricity is stored in 3 lead acid batteries. In a perfect world, I would have them tested for health, and I may still do that. But replacing them is unlikely What I will do though is purchase an additional battery. If those I have fail then I’ll swap them out.

I also have 275W of solar panels and a diesel engine with a 115A alternator. I’ll leave with about 80 liters of diesel, which would be good for about 20 hours of charging.

In conclusion, we’re almost ready here, unless the hydrogenerators fail the real life test.

Self-steering

Sadly I just discovered a major weakness in one of the two auto-pilots. They require a rudder angle sensor. The installers in France did something fairly stupid: they installed a non waterproof sensor outside! So I need to replace that, which will cost me about $600+. And I’d do well to have a backup but I don’t think I’ll spend that money.

I will try to get a used Lecomble & Schmitt auto-pilot for parts as well. I do need to replace the hydraulic oil in these two systems. The secondary system is old.

I plan to install an above deck autopilot too. So, all in all, the situation here is not too bad. With a spare rudder angle sensor it would significantly improve though.

Navigation

I do think that I have addressed this fairly well several months ago. So I’ll consider this as 90% complete.

Conclusion

I feel like a departure this year is still highly possible.

Raw

Things are raw lately. I’m known to indulge in self-deprecation. I just can’t shake it. Even when I was leading the race in the 2018 SHTP I felt like a loser. These feelings are still here with me, compounded with what I feel is a lack of appreciable progress and unwelcome surprises.

Note: lots of embedded Youtube video in this post.

Ups

Yesterday we doublehanded Changabang. I had just delivered the finished (and very well done) brackets for the hydrogenerator to the guy who will install them on CaB’s sugar scoop. We left under full main and staysail, and then decided to give the gennaker and the internal ballast a try.

What the old mainsail looks like! Do you see the logo at the top? Probably not.

It was a good and wet exercise to rig the gennaker at the bow when sailing upwind in 18-22 kts. We pumped water into the starboard ballast, and off we went. We were blasting along at 10-13 kts, on a happy boat, and with a reef in the main now.

Powered up. Nice rooster tail!

As we were making good progress towards Hawai’i, it was time to furl up the gennaker, tack the boat (in the process forgot to handle the running backstays and the ballast (so had to tack twice to fix that)), and set course for home, blasting along.

Happy camper!

I was elated. It was really the first time that I could say that we powered up CaB as she was designed to be. Of course, it was confirmed in the process that the plumbing for the internal ballasts is leaking; nothing that is unmanageable but still, it’s more stuff for the list. I also found out that the foot cord of the gennaker was not functional (the foot was fluttering), as it had slipped/retreated into its pocket. This required some surgery today; I also applied a few sticky tape patches where the sail cloth was damaged.

Lastly, we experienced the problem with the halyard again. This time, since I had fixed the brake of the furler, we could easily keep the sail up. But this required yet another trip up the mast.

A view from under.

And downs

Besides the puzzle of figuring out the leaks on the internal ballast, I had concerns about a keel bolt. Considering the story with the keel, I looked at it again today. And I do think that there is a leak there as well. I’ve stuck my tiny dehumidifier in there and will check again tomorrow. But that would be one piece of sad sad news, both in terms of concerns, time and budget hits.

Troublesomebolt?

To be fair I don’t think there’s any reason to be concerned about failure here. In fact, I’m considering departing like that. I’ll monitor developments though. It’s nothing like Webb Chiles’ hull splitting in two, Chichester leaving with half his body not functional and a boat poorly designed, … There are many tales like this. It’s not an excuse to leave things unchecked though …

Other developments

Today, after I got myself out of the keel well/pity potty, I also finished the wiring for the solar panels. They would be my backup plan for electricity generation: 275 Watts total. I still need to build the wires to connect them to the Watt & Sea converters.

And here’s me happy doing good speed, and keeping an eye on a Pillar Point’s fishing fleet. Both the whales and them were fishing. Obstacle course!

The tracker is live!

Friday I received the wires I needed to finish the wiring of the YB3i. And so I did a bit more contortion to wiggle the power wire from the back of the boat through a post, down the port pilot drive lazarette, through the liferaft lazarette, through the many cable conduits, and finally to the MPPT load posts. This also included crimping wires. In any case, it’s wired now. If the MPPT fails then there’s the option of plugging in the starter battery.

It’s live here:

http://pjsails.com/tracker/

Dirty job

Andersen 46 two speed

Winch maintenance is done! I had plans for today that didn’t materialize. Instead I noticed that the tank was half full again. So I topped it up, and with a bit of diesel left in the pour over filter, I decided to finish the winch maintenance.

There were three left to do: the mainsheet and the two primaries. I did the halyard winches a while ago. Both primaries had a plastic bushing that was broken. Luckily the service kit included these pieces. I also replaced all pawl springs. And of course cleaned everything in the bit of diesel, which leaves me with wonderfully smelling hands!

That job is off the list, yippee!

Wiring

I am finally feeling like I am making tangible progress on the electrical front. Yesterday I spent the better part of two hours contemplating the inside of Changabang trying to figure out where I’d put the hydrogenerator converters. They need good ventilation; they shouldn’t be in the way; they would preferably stay out of possibly wet areas; as they heat up they shouldn’t make living inside impossible when it’s really hot, but the heat could be useful in the cold weather; wires to the battery should be as short as possible; the connection to the solar panels should be straightforward (should the primary MPPT fail); etc. I once again fell victim of “paralysis by analysis”.

Not as tidy as I would like but not too bad either.

Ultimately, I put one on each side of the engine compartment, with wires wiggled through existing holes (except for a couple holes I drilled into the battery box). One thing I realized is that they will charge the house bank only; so the engine will need to be started every so often to keep the starter battery going strong enough. It was part of the plan anyway: to keep the juices flowing in the engine’s many tubes and wires.

On port.

Next is finalizing the lug connectors with heat shrink (as I soon as I get the heat gun), and extending wires to the hydrogenerator themselves (as soon as I get the 14/3 AWG wires for that). Oh, and wiring the solar panels.

On starboard.

Brackets

While all that was happening I heard from my friend Noël, who had offered to help with the fabrication of the aluminium brackets that we will use to affix the hydrogenerators to Changabang’s sugar scoop. Good progress has been made!

Shiny! Good work!

Sails and sail hardware

When I put one of the partial battens back in its pocket last weekend, I broke the pocket. I had to trim the end cap of the batten itself (it was too wide, which is what tore through the aging pocket), apply a large pad of sticky tape, and give it another go. Hopefully this will hold long enough. In the process I lost my trusty Dyneema scissors to the muddy waters of the harbor.

I also tried to figure out why the furler brake was not working. It is supposed to hold the sail all neatly wrapped up, and wasn’t. The brake itself has a fuse, which was broken. I found a spare on the boat and replaced it. I’m to order another one from the folks at Karver, who also advised to replace the furler insert that guides the brake. It’s like I said, everywhere there are costs.

Broken!

I’ve also ordered circlips for the batten cars. And I really should spend another $700 on the mast track gear but … pockets are running empty, especially considering all the pending open tickets (hydrogenerator installation and spare parts).

Track this!

I’ve opted to mount the YB3i vertically as that was the best spot on the boat. It remains to be seen if that will work well. I still need to wire it to the batteries (waiting for extension wire). I’m thinking that I will wire it to the load posts of the MPPT.

Neat!

So far so good …

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